Injection Mold Services
Zhongshan Henry Precision Technology Co., Ltd.’s injection mold services encompass the full spectrum from design, manufacturing to testing, featuring custom mold design, material selection consulting, and precision injection molding, tailored to meet diverse needs. The company excels in injection mold services with high-precision technology, timely response , and extensive industry experience, ensuring top-notch quality and efficiency.
1. Detailed explanation of service content:
1-1 Customized mold design: According to the specific needs of customers, the company provides personalized mold design services to ensure the accuracy and practicality of the mold.
1-2 Material Selection Consultation: Provide customers with professional material selection consulting services to help customers select the most appropriate and cost-effective raw materials.
1-3 Precision injection molding: using high-end injection molding machines and technologies to ensure the precision and consistency of molded products.
1-4 Post-processing and treatment: including deburring, sandblasting, coloring and other post-processing to enhance the overall quality and aesthetics of the products.
1-5 Strict quality inspection: Strict quality control and inspection of the produced molds to ensure that each product meets the industry standard.
1-6 Mold Maintenance and Repair: Provide regular mold maintenance and repair services to extend the service life of the molds and ensure the performance and precision of the molds.
1-7 Mould Repair and Improvement: Repair and optimize the moulds which are damaged or need to be improved, in order to improve the production efficiency and product quality.
2. Service advantage analysis
2-1. Rich experience: We have accumulated rich experience in the field of mold manufacturing, and are able to cope with all kinds of complex mold design and manufacturing needs, and provide reliable solutions for customers.
2-2. Advanced technology and equipments: We have advanced mold processing equipments and testing equipments, such as high-speed machining centers, EDM machines, wire-cutting machines, etc., as well as precise measuring instruments to ensure the accuracy and quality of the molds.
2-3. Professional team: We have a professional team for mold design, manufacturing and debugging, with solid professional knowledge and rich practical experience, which can provide customers with high quality service.
2-4. Strict quality control: We have established a perfect quality management system, and carry out strict quality control in all aspects from mold design to manufacturing to ensure that the molds meet the high standard quality requirements.
2-5. Rapid response and efficient service: we can respond to customers’ needs in time, provide rapid mold development cycle and efficient after-sales service, help customers shorten the time to market and improve market competitiveness.
2-6. Customized service: according to the specific needs of customers and product characteristics, provide personalized injection mold services to meet the diverse needs of different industries and customers.
Design Support
- Product structure evaluation
- Product appearance confirmation
- Preparation before molding
- Product process confirmation
- Mass production start-up
Rapid tooling
– After receiving the customer’s drawings or samples, Henry Precision Technology’s technical team conducts a comprehensive assessment of the product’s structure. The key to this process is to identify possible problems in the design such as thin walls, thick bones, buckling, etc. and assess their impact on the product function and molding process.
– The evaluation also includes accurate measurements of product dimensions and modeling comparisons using 3D software to ensure accurate implementation of design solutions and avoidance of structural problems that may arise later in production.
– Appearance design is equally important, and the technical team will have in-depth communication with customers to ensure that the product design is not only structurally sound, but also aesthetically pleasing and in line with market trends and consumer preferences.
– When necessary, Henry Precision Technology will also provide professional appearance design suggestions, such as color selection, surface texture treatment, etc., in order to enhance the competitiveness of the product in the market.
– After confirming the structure and appearance, the company will use its rapid tooling technology to make sample molds. This includes the use of advanced CNC machining, 3D printing and other technologies to shorten the mold making cycle and respond quickly to customer needs.
– The rapid mold making still maintains a high standard of accuracy requirements to ensure that the molds accurately reflect the design intent of the product.
– After the mold opening is completed, the next step is to determine the injection process parameters suitable for the product, such as injection pressure, temperature, cooling time and so on. This is crucial to ensure product quality and improve production efficiency.
– During the process of process confirmation, engineers will carry out a number of trial molds, through the physical samples to test the effect of the process settings, to ensure that each product can meet the established quality standards.
– After the initial process setup, a trial mold is conducted. The mold trial not only verifies the quality of the mold, but also evaluates the appearance and dimensions of the product to see if they are up to standard.
– Depending on the results of the mold trial, it may be necessary to fine-tune the process parameters or the mold to achieve optimal production results. This step is critical to ensure the quality of the final product.
Strengths of us
Zhongshan Henry Precision Technology Co., Ltd. has significant technical and service advantages in the field of mold processing, making it outstandingly competitive in the highly competitive manufacturing market.
The following is a detailed introduction to the advantages of Henry Precision Technology in mold processing:
1.Technical and equipment advantages
- Diversified processing capacity
- Large-scale production capacity
2.the advantages of the service process
- One-stop service from sample to mass production
- Fast response time
3.quality control and technological innovation
- Strict quality control
- Continuous technological innovation
Materials
Mold materials commonly used for injection molds include the following
| 1. steel | – P20 steel: has good machining performance and polishing performance, commonly used in general requirements of the injection mold, such as the production of large quantities, low requirements of plastic products. | – 718 steel: better performance in terms of strength and toughness, suitable for the production of medium volume, a certain degree of precision requirements of the injection mold. | – S136 steel: excellent corrosion resistance and polishing performance, commonly used in the production of high surface quality requirements, the need for rust-resistant injection molds, such as the production of transparent plastic parts or corrosive plastic molds. | – NAK80 steel: with excellent mirror processing performance and electrical discharge machining performance, suitable for high-precision, high mirror surface requirements of the injection mold. |
| 2. aluminum alloy | – 6061 aluminum alloy: has good processing performance and thermal conductivity, but relatively low strength. Commonly used in small, simple structure of the injection mold, or mold weight requirements of the occasion. | |||
| 3. Copper alloy | – Beryllium copper alloy: with high thermal conductivity and wear resistance, often used in injection molds that require rapid heat transfer or frequent friction parts, such as sprue sets, cores and so on. | |||
| 4. Hard Alloys | – Tungsten steel: extremely high hardness, good wear resistance, suitable for the production of life requirements of very high, harsh molding conditions of the injection mold parts, such as mold cores, inserts and so on. | |||
Cases
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From concept to completion, we provide a one-stop silicone mold manufacturing service.
