Custom Injection Molding & Mold Manufacturing Services
We offer one-stop custom injection molding services, from sample to mass production. Our comprehensive solutions include custom mold design, material selection consulting, and precision injection molding manufacturing with strict quality control. Supported by an innovative R&D and engineering team, we have delivered high-quality, efficient custom injection molds and molded parts to global clients.
- Design support
- Rapid tooling services
- Various injection molding solutions
- Reliable delivery and stable performance
Details of Henry Custom Injection Molding Services
Tailored to specific customer needs, we provide personalized services to ensure accurate and practical injection molds.
Help customers choose the best materials for cost-effective and high-quality results. Critical for custom liquid silicone rubber injection molding projects.
Using advanced machines and technology, we deliver consistent, precise custom injection molded parts.
Achieving a monthly capacity of 100 million+ units, we utilize the industry’s most comprehensive equipment for large-scale production as a trusted custom injection molding manufacturer.
Enhance product quality and aesthetics through deburring, sandblasting, coloring, and other finishing processes.
Extend the lifespan and performance of custom injection molds with regular maintenance and precision repairs.
Optimize damaged or underperforming molds to boost production efficiency and ensure superior product quality in all custom injection molding services.
Advantages of Custom Injection Molding with Henry
With over 8 years of experience across industries like medical and automotive, we tackle complex designs and manufacturing needs, delivering reliable solutions across industries.
Utilizing cutting-edge machinery and precise instruments, we ensure accuracy and quality in custom injection molding services, including liquid silicone rubber injection molding.
Our experienced team specializes in mold design, manufacturing, and debugging, providing high-quality custom injection molded parts and excellent service.
We conduct strict quality control processes to ensure molds and molded parts meet the highest standards of precision and durability.
Offering T0 samples in 7–15 days and production molds in 30–45 days, we help clients stay competitive with timely delivery.
Tailored injection molding services meet unique product and industry needs, including advanced processes.
Reliable and consistent delivery performance establishes us as a trusted custom injection molding supplier worldwide.
Rapid tooling service
After receiving drawings or samples from customers, we conduct detailed evaluations and validations, offering rapid sample mold development services. The following outlines the key steps in the process.
– After receiving customer drawings or samples, our technical team performs a thorough assessment of the product’s structure. This includes identifying potential design issues, such as thin walls, thick ribs, or buckling, and evaluating their impact on functionality and the molding process.
– The assessment also involves precise dimension measurements and 3D modeling comparisons to ensure accurate design implementation and prevent structural issues during production.
– Appearance design is critical, and our technical team collaborates closely with customers to ensure the product is both structurally sound and visually appealing, aligning with market trends and consumer preferences.
– When necessary, we provide professional design recommendations, including color selection and surface texture treatments, to enhance the product’s market competitiveness.
– After finalizing the structure and appearance, we utilize advanced rapid tooling technologies, including CNC machining and 3D printing, to shorten mold-making cycles and quickly meet customer needs.
– Despite the fast turnaround, our rapid mold-making process adheres to strict accuracy standards, ensuring custom injection molds precisely reflect the product’s design intent.
– After the mold is completed, engineers determine the optimal injection process parameters, such as injection pressure, temperature, and cooling time, to ensure product quality and enhance production efficiency.
– During this stage, multiple trials are conducted using physical samples to test and validate the effectiveness of the process settings, ensuring all products meet established quality standards.
– The mold trial evaluates both the quality of the mold and the product’s appearance and dimensions to ensure they meet specifications.
– Based on trial results, adjustments may be made to the process parameters or the mold itself to achieve the best production outcomes. This step is crucial for ensuring the final product’s quality and consistency.
Factory Tour
Material Used in Custom Injection Molding
Materials for Mold Manufacturing
Mold materials commonly used for injection molds include the following
| 1. steel | – P20 steel: has good machining performance and polishing performance, commonly used in general requirements of the injection mold, such as the production of large quantities, low requirements of plastic products. | – 718 steel: better performance in terms of strength and toughness, suitable for the production of medium volume, a certain degree of precision requirements of the injection mold. | – S136 steel: excellent corrosion resistance and polishing performance, commonly used in the production of high surface quality requirements, the need for rust-resistant injection molds, such as the production of transparent plastic parts or corrosive plastic molds. | – NAK80 steel: with excellent mirror processing performance and electrical discharge machining performance, suitable for high-precision, high mirror surface requirements of the injection mold. |
| 2. aluminum alloy | – 6061 aluminum alloy: has good processing performance and thermal conductivity, but relatively low strength. Commonly used in small, simple structure of the injection mold, or mold weight requirements of the occasion. | |||
| 3. Copper alloy | – Beryllium copper alloy: with high thermal conductivity and wear resistance, often used in injection molds that require rapid heat transfer or frequent friction parts, such as sprue sets, cores and so on. | |||
| 4. Hard Alloys | – Tungsten steel: extremely high hardness, good wear resistance, suitable for the production of life requirements of very high, harsh molding conditions of the injection mold parts, such as mold cores, inserts and so on. | |||
Materials for Injection Molding
| Food-Grade Silicone, Medical-Grade Silicone, Low-Temperature Silicone, etc. | ||||
| PP, PC, PS, ABS, PA, POM, PMMA, PE, PVC, PBT, etc. | ||||
Cases
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Let’s build the future with innovation.
Please provide the following details to help us better understand your needs and get in touch with you as soon as possible.
You can send us 3D drawings in STL, STEP, IGES and 2D drawings in PDF. We will provide accurate quotations within 24 hours.
From concept to completion, we provide a one-stop silicone mold manufacturing service.
