LSR Injection Molding
- One-piece Medical Silicone Molding
- Liquid Silicone Overmolding
- Precision Mold Design & Manufacture
- Class 100K Cleanroom
- ISO9001 & ISO13485 Certified
We offer :
Mold Design and Manufacture
LSR Overmolding
Precision Plastic
Spraying
100K grade dust-free workshop
30 engineers with many years of experience in plastic and liquid silicone manufacturing.
Timeliness of quotation
50% lower than European and American manufacturers.
can provide customers with more optimized solutions for LSR products and overcome the industry problems.
We can provide detailed DFM analysis report and suggestions.
High quality and high efficiency.
More than 60 sets of the industry’s most complete production equipment, covering all types of products.
Customers recognize our professionalism, quality, service and delivery!
Our comprehensive production strength
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LSR Mold Options and Quality Reporting
Regardless of product lifecycle stage, we offer two tailored programs. Our LSR process cuts weeks/months off development time and delivers molded parts in days. Our on-demand manufacturing, tailored for production, ensures rapid part qualification and seamless transition into production with scientific molding, GD&T-based CMM inspection, and full secondary operations for expected performance.
Sample Mould | Mass Production Mould | ||
Mold | Simple mold | Mass production mold | |
| Mold Injection Life | Less than 2000 molds | 300,000-1,000,000 molds (according to products) |
| Mold Surface Treatment | According to product requirements | According to product requirements |
| Material Selection | Die nut: S136H/P20 | Die kernel: S136 |
| Mold grade (precision grade) (101 – 10) | According to the need of product requirements: 105 | According to need product requirements, 101/102/103/104 |
| Quotation corresponding time | 24H | 24H |
| Delivery time | 7-15days(1-2weeks) | 4-6weeks |
| Mold storage and maintenance | Preservation: 24months | Storage: 36 months |
Suitable materials
Liquid Silicone Rubber (LSR) Materials (Hardness: 0, 10, 15, 20, 30, 40, 50, 60, 70)
Food-Grade Silicone: Soft, skin-friendly, BPA-free, with color variations during high-temperature molding.
Medical-Grade Silicone: Complies with 3 aspects of biocompatibility, eco-friendly, non-toxic, and highly resilient.
Low-Temperature Silicone: Resistant to low temperatures, rapid vulcanization (no secondary vulcanization needed), eco-friendly, excellent physical and mechanical properties, dimensionally stable, compliant with FDA standards, and resistant to fuels and oils to a certain degree.
Liquid silicone rubber materials (Shore hardness: 0°, 10°, 15°, 20°, 30°, 40°, 50°, 60° and 70°) | |
Types | characterization |
Standard food grade A/B silicone: | soft and skin-friendly, BPA-free, high-temperature molding colorful; |
Medical grade silicone: | compliant with 3 items of biocompatibility, environmentally friendly and non-toxic, strong toughness. |
Low temperature silicone: | Resistant to low temperatures, rapid vulcanization (no secondary vulcanization needed), eco-friendly, excellent physical and mechanical properties, dimensionally stable, compliant with FDA standards, and resistant to fuels and oils to a certain degree. |
Quality Inspection
Upon quotation request, we offer tailored inspection standards and appearance guidelines.
- Develop SOPs for production, sorting, and inspection.
- Ensure product quality with inspection reports.
- Scientific molding process and development report.
- Use CMM and machine inspections.
- Conduct FAL and provide GD&T process capability report.
Surface treatment
Based on product usage and requirements, we offer the following surface treatments:
- Silkscreening: Adding logos and patterns to silicone surfaces.
- UV coating: Enhancing product surface smoothness and tactile feel (suitable for medical supplies).
- Spraying feel oil: Increasing surface smoothness and tactile feel (suitable for daily use items).
Process Description
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Cases
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By working with us, you will gain:
You will benefit from:
1; High quality LSR products/LSR overmolded products:
—- We use our own molds to produce LSR products/LSR overmolded products with small flying edges, no scrap and no extra finishing steps.
2; High quality plastic injection molded products
—- We use our own molds to produce plastic injection molded parts with high precision, low loss and high automation.
3; High precision LSR injection molds or plastic injection molds:
—-Henry has its own mold design and manufacturing capability;
4; Highly automated workshop:
—- Key to excellent quality standard.
5; 6S management:
—-Advanced mold concepts, planned maintenance and the highest industrial production standards.
6; Strong team:
—- more than 30 professional and technical team at your service:
1; High quality LSR products/LSR overmolded products:
—- We use our own molds to produce LSR products/LSR overmolded products with small flying edges, no scrap and no extra finishing steps.
2; High quality plastic injection molded products
—- We use our own molds to produce plastic injection molded parts with high precision, low loss and high automation.
3; High precision LSR injection molds or plastic injection molds:
—-Henry has its own mold design and manufacturing capability;
4; Highly automated workshop:
—- Key to excellent quality standard.
5; 6S management:
—-Advanced mold concepts, planned maintenance and the highest industrial production standards.
6; Strong team:
—- more than 30 professional and technical team at your service:
Cooperation Process
Get a timely quotation
Upload 2D/3D files and more details of the item to us, then our team will provide you with an accurate quotation once the complete information is received
Confirm the purchase order
Once the order is confirmed, we will provide a Manufacturing Analysis Report design and review all tolerances, cosmetic specifications, etc. and the engineer will point out any issues that may affect the quality of the part
Confirm DFM report
Please confirm the DFM report and mold flow analysis, etc. dimensions, dimensional tolerances, and appearance specifications in a timely manner
Start production
After DFM approval, we will start production. During the manufacturing process, our project engineers will carefully check the dimensions, tolerances and appearance of the parts. Make sure the part meets your expectation
Delivery
Parts will be delivered after quality check
Let’s build the future with innovation.
Please provide the following details to help our sales representatives better understand your needs and get in touch with you as soon as possible.
